Smart Factory
- Production Design ・ Operation
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Logistics layout design and virtual verification
Scenario-based factory operation validation
Material availability checks for partner systems
- Logistics Automation
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Efficiency-optimized logistics design and validation
Smart logistics line implementation
User-centric operational optimization
- Robot
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Multi-robot control and coordination
Precision transport and mounting automation
Simplified deployment using core automation technologies
- Equipment ・ Process AX
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AI-based real-time anomaly detection
Integrated analysis of PLC and sensor data
Virtual training environments and real-time monitoring
Cloud-based AI solutions for production/facility management
- Inspection ・ Quality
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Visual Scripter algorithm integration
Support for GigE and CXP cameras, sequence editing
- Molding ・ Processing
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Integrated solutions for machining verification, control, quality, and performance analysis
Intelligent injection molding systems
PRISM(PRoduction System Innovation by Simulation Modeling)
Virtual verification simulation for expanding unmanned production automation
- Support logistics layout / operational scenario design of existing / new plant based on pre-verification
- Provide engineering and solutions based on customer needs through platforms for each stage of new factory planning / detailed designing / operating
- Process flow and intuitive user-friendly UI configuration
PRISM Quick Designer
- Detailed Logistics /
Layout Verification Solution - Easy to use Drag & Drop
method for non-professionals - Quick analysis on variety
of design alternatives
PRISM Scene Player
- Quick concept / layout implementation
- Concept / layout visualize
- Output image of layout
PRISM DT Design
- Specialized library-based
simulation solution - Drag & Drop method
- Verification / supplementation of lines based on field operation plan
PRISM DT Operation
- Real-time monitoring and
simulation based solution -
Logistics DT model production and
period system Interface
(real-time monitoring system)
PRIME(PRoduction System Intelligence for Manufacturing Operational Excellence)
Optimizing material procurement / stock operation based on production scenario
- Provide customized solutions based on domain knowledge
- Established demand management / supply plan / production plan as integrated support platform
- Optimal production plan from the perspective of overall optimization / synchronization through reducing duration and production operating simulation
- Demand-based production /
supply plan synchronization - Provide customized solutions for
various businesses - Reflect complex and
multi-dimensional constraints
- Selection of optimal production time for each lot considering delivery date and supply / production constraints
- What-If Simulation function for scenario-specific production plan
- Optimization of production plan considering material availability
- Order - Production - Shipping progress monitoring
- Real-time detection of production issues and changes
- Issue-based real-time planning changes
Smart Logistics
Logistics automation design and pre-verification based on optimized efficiency for production environment
- Smart logistics for space utilization and adapting environmental changes
- Optimized operations based on user convenience
Logistics / Storage Solution
High speed / high load / high altitude storage solutions
- Rack Auto Teaching Technology
- Rack Master part failure fore-prediction
- Mobile Crane (~10m)
Rack Master
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Full closed control method for
precision driving
Rack
- Stable high load and high rack
Transfer Precision
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Rack Master vibration /
interpolation control
User Convenience
- Rack auto teaching, decrease set-up time
Multi-Process Robot Automation Platform
Flexible, scalable robot application HW platform
- Enhanced flexibility and re-usability through platformization
- Intuitive user interface-based user convenience
- Advanced intelligence technology using "Vision + AI"
- Optimizing the breaking process with 3-axis interpolation technology
Smart Docking System
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Precise transfer, reinstall,
one-touch docking unit
User Friendly GUI
- Monitoring robot movement
- System input / output notation
- Process sequence marking
AI Vision Platform
- ArUco
(Marker-based tracking technology) - Anomaly detection
- Correction of product misalignment
- Non-aligned / mixed parts
Bin picking automation
Fastening / Transferring Platform
- Bolt feeder + Shooter + Fastener
- Shape memory gripper
- Auto tool changer
Intelligent Mobile Robot Solution
Flexible logistics response solutions for process / product changes
- Real-time path determination, planning-based ACS application
- Fixed + variable parts design reusable solution
- Reduce installation and operational costs based on intelligent element technology
Use Case Secondary battery electrode / assembly / activation process, display module assembly / inspection process, auto parts in / out logistics, home appliances assembly process
Autonomous Driving with SLAM
- Adaptive driving solution
(diverse dynamic conditions) - Auto-calibrated docking for wagon misalignment
Real-Time Path Generation ACS
- Real-time shortest path finder
- Multiple AMR path
- Lite version for AMR
Fixed / Variable Part Design
- Standard platform for driving parts
- Customer tailored
- Auto change system
Automatic Docking System
- Reduce costs by reducing installation time
- AI based spatial awareness
(Static / Dynamic)
IRIS(Intelligent Robot Platform using Artificial Intelligence Solution)
Equipped with AI vision recognition, fast and easy process set-up,
remote monitoring / control
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AI-based self-presumption technology
- 2D / 3D object recognition / robot posture presumption
- Easy and fast AI learning function (based on Zero-shot / Few-shot)
Various Robot /
Camera Linkage and Process Settings
- Various UI-based HW settings
and interfaces - Robot-camera one-click calibration feature
Quick and Easy Robot Process Set-up Function
- Node flow method process set-up
- Process set-up template
(transfer, fasten, Inspection etc.)
Anomaly Detection / Obstacle Evasion
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Abnormal object detection
and evading technology - Auto-creating UI-based robot paths
PRAI-Cam(PRI Artificial Intelligence-Camera)
Vision AI based real-time anomaly detecting solution
- User-friendly AI learning / progress configuration
- Action system through PLC linkage
- Application without separate learning PC configuration at the edge
- Low-cost solution for investment efficiency
Inspection
- Product’s micro crack inspection
Performance Tally
- Product manufactured count tally
OCR
- Inspection through character recognizing
Size Measurement
- Precision measurement of target object
PRAI-Sound(PRI Artificial Intelligence-Sound)
AI noise anomaly detection platform
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Sound-based anomaly detection solution
- Detection of abnormal noise through learning from normal noise - Easy to install and learn
- Provides inspection history check and relearning functions
Easy to use noise anomaly detecting AI
- One-click learning process
- Providing learning modes suitable for various field situations
AI Model Learning
- Check the history of the measurement sound source data diagnosis results
- Check listening and pattern / Move relearning data
Applied Environment
- Monitor vision blind spots
(detecting target internal anomalies) - Detect anomaly in sound /
vibration without motion - High frequency anomaly detection
(varying above 60 Hz)
PRAI-Gen(PRI Artificial Intelligence-Generative AI)
Linking internal documents and manufacturing site worker action scenarios
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Search function for latest document that updates frequently
- RAG-based internal document / manual search-based answer
- Easy to use and quick to operate
Flexible system without internal information leaks
- On-Premise development
- Compatible with commercialized
LLM models
Recognize specific sound patterns without additional learning for each speaker
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Application of sound pattern recognition technology
(response to pre-specified commands)
Provides user interfaces in various formats
- Supports both text and voice inputs
- Supports Korean / English
PIE(Plug In Intelligent Equipment)
Quick installation, user convenient, price / cost efficient, intuitive interface,
customization, system flexibility, On-site reference
- Equipment failure prediction
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Plug in equipment (machine) failure predicting solution
- Equipment anomaly detection based on control data
- Predictions of equipment failure based on inexpensive sensors
(wired / wireless vibration, current, pressure, sound emission)
- Facility preservation
Process Anomaly Detection
- Process anomaly detection /
optimizing Solution - CTP / CTQ monitoring
- Process status diagnosis /
anomaly detection - Optimizing production operation
Environment / Safety DX
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Environmental safety monitoring /
anomaly detection solution -
Monitoring the status of hazardous /
toxic substances - Prevention of serious industrial accidents
Smart CS
- Facility maintenance solution
- Web & mobile-based services
- Facility maintenance information database
- Post/prevention/prediction maintenance management of facilities
- Improve facility utilization and availability
VTS(Virtual Training Simulator)
Establishment of a virtual training environment for equipment,
equipment digital manual production platform
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Virtual training for equipment
- Establishment of a virtual 3D training environment similar to the actual equipment
- Learn equipment operating principles and know-hows of virtual facilities
3D Alarm Guide
(Manual Automatic Pop-Up)
- Alarm location guidance when
HMI alarm occurs - Alarm action guide
Digital Manual Editor
- Create your own 3D manual easily
and quickly - Configuring variety of content-based manuals
(3D + image + video + document)
PRI-ECO(PRI Environment Clean Operation System)
Pre-emptive response system to minimize risk of violations and production interruptions
by detecting major management factor anomalies
- Preventive facility integrated / individual remote monitoring
- Real-time facility operation status updates
- Provides alarms according to the management standards of each facility
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Circulation water anomaly detection
- Liquid / gas ratio
- Water supply / water level -
Pump anomaly detection
- Vibration speed / defect type
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Pressure anomaly detection
- Process pressure
- Blockage of filter / activated carbon -
Activated carbon life prediction
- Quantification of replacement cycle
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Fire and explosion monitoring
- LEL and temperature
- Cooling detection and control -
Processing efficiency maintenance
- Heat exchange efficiency, leak
- Vibration anomaly detection and operating point management of drive unit (fan / pump)
- Automatic determination of measurement equipment anomaly and facility linkage management
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Predicting the life of major consumables
(activated carbon / filter) -
Optimized temperature control,
energy saving mode
Center Fascia : Facility Integrated Monitoring
High-speed PLC data collection, integrated production / facility management,
PLC Program shape management ,automatic report generation
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Facility Integrated Monitoring
- Collect / monitor PLC information at high speed
- Integrated management of real-time facilities and production status
Production / Material / Yield Monitoring
- Management of sub-material usage
and main unit life - Analysis of key fault types and trends
Managing Parameters and Program Changes
- Monitoring of changes in equipment settings
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Detection and analysis of
PLC program changes
Report
(Daily / Weekly / Monthly)
- Summarize equipment status and notify inspection matters such as production count / yield (defective typed) / BM / utilization, etc.
- Automatically mail daily / weekly / monthly reports
PRAI(PRI Artificial Intelligence) Vision / Sensor
Provides inspection software / hardware total solution
- Shortening development period by using visual scripter method algorithm
- Proven optical line-up for high-quality inspection images
- Real-time PRAI Sensor with PC-developed and validated algorithms
- Shorten setup time with GigE and CXP camera support and sequence editing
- PRAI Sensors (On-Device AI smart camera) applied to install and operate production lines without space constraints
MAVIN(MAchine Learning based Vision INspection)-Cloud
No-code AI vision inspection platform
- Merging of individually performed labeling tasks / Providing deep learning hyperparameter optimization function
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Provides optimal learning model specific to manufacturing inspection
- Reflecting the learning results of more than 100,000 data sheets of LG Electronics
- Lightweight model for latest SOTA algorithm, edge judgment
(classification, object detection, anomaly detection, segment)
Creates AI model easily
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GUI-based Drag & Drop method
(preprocessing, learning, performance evaluation)
AI Labeling Techniques for Minimizing Manual Work
- Reduced image labeling time (up to 70%) by applying various AI labeling functions
Operating Dedicated CS System for Customer Support
- In case of a failure while using the platform, real-time response to rapid reception and processing status
NAVIS(Noise And Vibration Inspection System)
AI-based in-line vibration / noise inspection platform
- Cloud-based GPU learning resources
- Provide API for field inference
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Development of AI noise inspection model without coding
- Cloud-based development environments
Noise Data Management and Signal Processing
- Applying signal processing in the form of Drag & Drop
- Applying Augmentation to correct data imbalance
AI Model Learning
- Various latest noise AI inspection algorithm
- Cloud based GPU application learning
AI Model Evaluation and Distribution
- Evaluation of learned AI Model (Listening / Pattern Checking)
- Providing API for edge inference
i-Mold(intelligent-Molding System)
Digital transformation and intelligence of injection molding that
relies on worker proficiency and manual work
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Mass production utilization technology based on the expertise of a mold technician
(injection / mold advanced engineer) - Molding condition monitoring/control system
- Real-time molding status monitoring and data recording
- Integrating ejector and peripheral data
- Sensor-based active control
- Sequence control to respond to resin flow changes in multi-point gate
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Process switching timing control
(filling → holding pressure → cooling → mold opening)
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Pass / Fail deciding and
parts tracking system - Product molding history management and potential defect separation and disposal
- QR code based traceability secured
- Smart control system
- Automatic tally / visualizing of total production efficiency
- Global remote monitoring
i-Press(intelligent-Press Line)
Raw material management system implemented at the mass production site,
rather than mill sheet management by the raw material supplier.
- One-touch property acquisition solution
- Provides a highly readable GUI for the integrated monitoring system of product / material / equipment / mold
QTM
(Raw Materials Management Solution)
- Acquisition of tensile properties and DB management without expertise
- Full automation of process for
acquiring results - Automatic calculation of key mold factor characteristics
Press Process Integrated Monitoring
- Process integrated monitoring system
- Integrated real-time monitoring of material properties, equipment data
(press, transfer equipment), and molding process - Take action on abnormal process, Location targeting
i-Machining(intelligent-Machining)
Total solution for parts processing, NC code encryption to protect confidential technology,
increase productivity, and real-time monitoring
- NC code optimization and validation based on 3D modeling before processing
- Control feed rate during processing
- Automatic tallying of post-processing quality and performance
- Parts-only CAM / Virtual verification environment
- Internal equipment collisions
/ load pre-verification tool path optimization - Increasing the FEM-based cutting speed
- Active feed rate control
- Transfer speed control based on current value during processing
- Customized control by processing margin using sensors
- Digital production management
- Central control anomaly detection
- Production performance auto tally
- Real-time measurement results & indicator analysis
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